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Primary sludge pumps

Permanent pumping solutions for primary sludge management in wastewater treatment.

    Reduce downtime for maintenance

    Delivering continuous operation and performance are key requirements for wastewater treatment pumps. The abrasive, corrosive and inconsistent composition of the product demands robust construction.
    WANGEN

    Ultra-low maintenance pumps

    Wangen pumps are recognised globally for their reliability and long service life. Wangen’s focus on precision engineering and innovative design has simplified the maintenance and operation of their progressive cavity series’.
    Ultra-low maintenance pumps
    DARGANG

    Low noise blowers

    Dargang blowers deliver low noise, low maintenance and high efficiency to the aeration and mixing process. The inlet and outlet are constructed as silencers to reduce noise and casings for the impeller and motor are individually cast. A maintenance-free shaft seal separates motor from impeller.
    Low noise blowers

    Overview of our Primary Sludge

    Wangen Progressive Cavity - Dosing

    This pump is designed for precise conveying and dosing in wastewater treatment plants. It features a durable, wear-resistant flexible joint that requires no oil filling, ensuring maintenance-free operation and preventing media contamination

    • Series: KB10 (Plastic)
    • Flow Rate: 0.5 up to 200 l/h
    • Series: KB22S (Cast Iron)
    • Flow Rate: 200 up to 4000 l/m
    • Max Pressure: 16 bar
    Low Viscosity Progressive Cavity

    Developed for ease of maintenance, you can change wear parts of the Wangen Xpress with the pump still in your pipeline. Suitable for low-viscous media.

    • Series: Xpress
    • Power: 7.5 – 18.5kW
    • Speed: 152 – 221rpm
    • Max flow: 102m³/hr
    • Max pressure: 6 Bar
    Electric Drive Centrifugal Varisco’s J-series monoblock centrifugal pumps will fast self-prime from demanding suction heights. Handles abrasive fluids with suspended solids. Inspection & drainage covers. Max flow: 1200m3/hr Max head: 110m Max solids: 76mm Materials: cast iron, hardened cast iron, stainless steel
    Wangen Hopper Feed PC

    Wangen produces an extensive range of hopper feed pumps for slurries and pastes with high solids content (KL-R Series) and dewatered sludge (KL-RU, KL-RQ, KL-RS and KL-R Triplex models).

    • Max flow: 160m3/hr
    • Max pressure: 48 bar
    • Max solids: 45%
    • For extremely dry or lumpy material
    Dargang Side Channel Blowers (WWTP)

    Low-noise, low-maintenance, high-efficiency side channel blowers to aid aeration and mixing process of primary sludge in wastewater treatment applications.

    • Max airflow: 4.4m3/min
    • Noise: 52 - 73dB
    • Max vacuum: 250mbar
    • Max compression: 260mbar
    Parts & Servicing Prime Fluid Management provides genuine parts and servicing of all pumps in our range. We hold stock of common wear parts on site. Common wear parts held on site Genuine parts Fast servicing
    Wangen Progressive Cavity Effluent Pumps

    Very low maintenance and highly dependable, Wangen KL Series of effluent PC pumps perform at very low rpm and features a unique, encapsulated cardon joint that is wear and maintenance-free.

    • Power: 7.5 – 18.5kW
    • Speed: 152 – 260 rpm
    • Max flow: 60m³/hr
    • Max pressure: 12 bar
    Varisco JS Bare Shaft

    Varisco J-series JS pumps are bare shaft. They can be long-coupled on a baseplate with your choice of drive unit. Additional options include:

    • Inverter
    • Flange kit
    • Automatic greaser
    • Zine anodes

    Questions? We'll get back to you within 24 hours

    GALLERY

    In the field

    Here are some examples of our solutions being used.

    Read Sludge & Slurry Articles

    They brought their mechanics, they didn't just dump it and leave….couldn't have done it without them to be honest

    Mark CadwalladerCatchment Worker

    This sort of unique system you set up is what sets you apart from others in the Market

    Jacob Warmsley Project Manager

    I had an amazing experience with Prime Pump at the Transmission Gully ... will recommend you guys anytime and anywhere.

    Peter FisherDirector

    You guys had our backs from the get-go and stood beside us and persevered.

    DaveOps Director

    We called for a different type of solution…... We were pretty happy with what's been delivered

    Rob KerrProject Director

    Prime supplied us with the best solution for hire and the instant availability was what we needed… We certainly will be using them in the future

    Priscilla EllmersWastewater Supervisor

    Make an enquiry

    Let’s sort your fluid management needs 
    Speak to an expert

    Tony Hylands

    Tony Hylands
    Industrial Pumping Solutions

    Kobus van der Merwe

    Kobus van der Merwe
    Industrial Sales Engineer

    Ben Petrie

    Ben Petrie
    Agri & Industrial Specialist

    Questions

    FAQ

    At Prime Fluid Management, we understand that every fluid management challenge brings unique considerations. Here, you’ll find clear, practical answers and expert guidance to help you maximise uptime, achieve regulatory compliance, extend equipment life, and implement the most effective solution for your site. 

    What is the difference between a slurry pump and a sludge pump?

    A slurry pump is designed to move mixtures of liquid and solid particles where the liquid component helps the material flow. It is built with abrasion and corrosion resistant materials and a robust design to handle the wear from suspended solids.

    A sludge pump is designed to handle much thicker and stickier material known as sludge which has a higher solid content. These pumps often use positive displacement or slow moving mechanisms to avoid clogging and manage dense viscous fluids.

    How do sludge pumps work?
    Sludge pumps move heavy viscous mixtures using either centrifugal or positive displacement methods. Centrifugal sludge pumps use a rotating impeller to generate pressure and move the sludge. Positive displacement sludge pumps, such as progressive cavity, diaphragm, or lobe pumps, trap a fixed volume of sludge and force it through the pump. This method is especially useful for very thick or high-solid-content applications.
    What is the main source of sludge?
    Sludge typically comes from wastewater treatment processes where water is separated from solids through sedimentation or filtration. It is a semi-solid byproduct that can contain organic matter, heavy metals, and other impurities. Sludge can also come from industrial operations such as mining or manufacturing plants, where process residues and waste streams generate similar thick, viscous materials.